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Senior Software Simulation Engineer

Belcan

 

Lansing, MI, USA

Posted On: 3 days ago
Experience: 5+ years
Availability: Remote
Openings: 1
Category: Simulation Engineer
Tenure: No Preference/Any
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Description

Build and analyze discrete event simulation models to guide factory design and throughput architecture for the R2 ramp.

This role is remote.

Responsibilities

  • Build discrete event simulation models (FlexSim preferred) for manufacturing and material flow use cases, including inter-shop buffers, ASRS sizing, and AGV flows.
  • Translate high-level factory requirements (demand, shift patterns, product mix, FPY, MTBF/MTTR) into simulation-ready input assumptions and scenarios.
  • Run scenario and sensitivity studies to confirm line net JPH, quantify overspeed/OPR/TEE, and evaluate jobs per shift regularity.
  • Summarize results in decision-focused reports and slide content for manufacturing engineering and program leadership.
  • Collaborate with layout, material flow, and industrial engineering teams to align DES assumptions with real production order requirements.

Required Skills

  • 5+ years experience in automotive manufacturing engineering with direct ownership of discrete event simulation projects.
  • Expert proficiency with Autodesk FlexSim for multi-line assembly systems, buffers, and rework.
  • Ability to model stochastic behavior, including failures, repairs, and variability in process times.
  • Solid understanding of manufacturing KPIs: JPH, JPS, OEE/TEE, MTBF/MTTR, WIP, and buffer sizing.
  • Experience cleaning and structuring input data to define scenarios and explain model limitations.
  • Strong communication skills to condense complex simulation logic into concise recommendations for non-simulation stakeholders.

Preferred Skills

  • Familiarity with FlexScript, C++, or Python for custom logic and tooling in DES.
  • Prior work on greenfield factory design or major capacity upgrades during launch and ramp phases.

Education

Any Graduate

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